BCS Process Gas Compressors

BCS Process Gas Compressors

BCS Process Gas Compressors are available up to 200 bar/2’900 psi (lubricated) and 70 bar/1’015 psi (non-lubricated) discharge pressure. The modular compressor design enables cost-efficient engineering and manufacturing resulting in a capex-oriented compressor system, according to API 618 requirements. Services and spare parts management is available worldwide through the global Burckhardt Compression network.

The Right Solution for Your Application

  • API 618 compliant Process Gas Compressors from 42 to 1’250 kN gas load (9’448 – 225’000 lbs)
  • Proven technology since over 25 years
  • State of the art processes and fabrication
  • Bare compressor to turnkey solutions
  • Capex-optimized design
  • High degree of standardization
  • Short lead time
  • Easy maintenance
  • Integrated in the Burckhardt Compression global service and spare parts network

 

Over 25 Years of Proven Technology

Type No. of references
P/D 3.5 (42 kN) 210 units
D/M 6.5 (65 kN) 236 units
D/M 10 (100 kN) 496 units
D/M 12 (120 kN) 261 units
D/M 16 (160 kN) 231 units
D/M 20 (200 KN) 353 units
D/M 25 (200 KN) 168 units
D/M 32 (320 kN) 385 units
D/M 45 (450 kN) 213 units
D/M 80 (800 kN) 217 units
D/M VL (1000 kN) 6 units
D/M HE (1 250 kN) 55 units

 

Fast Delivery Through In-House Manufacturing

  • 4 machining shops
  • 1 assembly workshop
  • Packaging workshop
  • Own foundry
  • Fast delivery: Bare shaft compressors 6 – 10 months, Packages 8 – 12 months
  • New factory opening in 2020

 

State of the Art Quality and In-House Testing Facilities

  • Mechanical and chemical testing competencies
  • Destructive and non-destructive testing
  • Metallographic examinations
  • Various calibration possibilities
  • Facilities and processes certified acc. to: ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, API Q1
  • Laboratory accreditation certificate acc. to ISO/IEC 17025:2017

 

Flexibility Through In-House Foundry

  • ASTM materials for international markets
  • Short lead times through flexible slot-planning
  • Best material quality through state of the art processes
  • Optimized carbon foot-print, using electric furnaces
  • On-Site materials lab

 

Diverse Configuration Options

  • Bare-shaft compressors
  • Foundation mounted compressor systems
  • Integrated compressor systems, fully engineered in-house
  • Packaged and fabricated in-house for various markets: sea-can packages, single-lift packages, multi-lift packages

 

Design

Design Features
Design-Merkmale (klicken um zu vergrössern)

Extensive Product Portfolio

Type Max. combined rod load
[kN/lbs]
Throws Standard strokes
[mm/in]
Max. rotating speed
[rpm]
P/D 3.5 42 / 9 448 1, 2 180 / 7.08 700
D/M 6.5 65 / 14 612 2, 4 240 / 9.44 520
D/M 10 100 / 22 480 2, 4 240 / 9.44 520
D/M 12 120 / 26 977 2, 4 240 / 9.44 512
D/M 16 160 / 35 969 2, 4 280 / 11.02 450
D/M 20 200 / 44 992 2, 4, 6 280 / 12.59 450
D/M 25 250 / 56 202 2, 4, 6 280 / 12.59 450
D/M 32 320 / 71 938 2, 4, 6 280, 320 / 11.02, 12.59 420
D/M 45 450 / 101 164 2, 4, 6 315, 350 / 12.40, 13.77 400
D/M 80 640 / 143 962 2, 4, 6 315,350 / 12.40, 13.77 360
D/M VL 800 / 179 847 2, 4, 6 320, 350 / 12.59, 13.7 360
D/M HE 1 000 / 224 962 2, 4, 6 320, 350 / 12.59, 13.77 333

Flexible Project Setups – Adjusted to Your Needs

  • Depending on customer needs, different project setups and scope splits feasible
  • Close collaboration with other global BC subsidiaries and entities
Flexible setups BCS Compressor Burckhardt Compression
Bare-Shaft Compressor X
Procurement of Auxiliaries</td align=”center”> X X
Project Management X X
Project Engineering X X
Quality Assurance Auxiliaries X X
Services, Spares and Maintenance X